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Platform Topic

Equipment Management System

Cover asset registry, inspection, maintenance, spare parts, and KPI analytics for predictive maintenance.

Scenario Challenges

  • Asset records are fragmented and equipment history is incomplete.
  • Inspection execution is unstable and warning signals arrive late.
  • Maintenance, spare parts, and work orders are not tightly connected.

Core Capabilities

  • Lifecycle asset registry with unified parameters, history, and ownership.
  • Inspection and maintenance planning with online execution records.
  • Closed-loop failure handling from alert to dispatch, repair, acceptance, and review.
  • Spare-parts coordination with stock alerts, replacement strategy, and consumption analytics.

Implementation Path

  1. Build equipment hierarchy and registry standards.
  2. Configure inspection routes and maintenance strategies by risk level.
  3. Integrate alert, work-order, spare-parts, and cost data.
  4. Establish equipment health scoring and predictive-maintenance policies.

KPI System

  • Availability, downtime duration, and fault frequency.
  • MTBF, MTTR, and on-time maintenance completion.
  • Spare-parts turnover and stockout-driven downtime.
  • Repeat-failure rate and closure lead time.

Business Value

  • Reduce unplanned downtime and maintenance costs.
  • Improve utilization and production stability.
  • Provide data support for predictive maintenance and investment decisions.