Scenario Challenges
- Asset records are fragmented and equipment history is incomplete.
- Inspection execution is unstable and warning signals arrive late.
- Maintenance, spare parts, and work orders are not tightly connected.
Core Capabilities
- Lifecycle asset registry with unified parameters, history, and ownership.
- Inspection and maintenance planning with online execution records.
- Closed-loop failure handling from alert to dispatch, repair, acceptance, and review.
- Spare-parts coordination with stock alerts, replacement strategy, and consumption analytics.
Implementation Path
- Build equipment hierarchy and registry standards.
- Configure inspection routes and maintenance strategies by risk level.
- Integrate alert, work-order, spare-parts, and cost data.
- Establish equipment health scoring and predictive-maintenance policies.
KPI System
- Availability, downtime duration, and fault frequency.
- MTBF, MTTR, and on-time maintenance completion.
- Spare-parts turnover and stockout-driven downtime.
- Repeat-failure rate and closure lead time.
Business Value
- Reduce unplanned downtime and maintenance costs.
- Improve utilization and production stability.
- Provide data support for predictive maintenance and investment decisions.
